Most people think Lean is a manufacturing methodology. Sneha Kumari lives it as a mindset.
Sneha is back on Learnings & Missteps. She's the president of Merlin AI and one of the most recognized women in manufacturing, and this conversation gets into the stuff that actually moves the needle.
Jesse and Sneha dig into why Lean isn't just a process tool, it's a way of thinking about simplicity, eliminating waste, and respecting people's time. That includes your team, your clients, and yes, even your kids. When you build systems — whether that's automation, AI, or a morning routine — the goal is the same: remove time as a bottleneck.
They also break down how tight feedback loops change the game. Not chasing every outlier. Spotting patterns. Doing real root-cause analysis. Using an impact-versus-effort matrix to make smarter decisions faster.
Sneha gets honest about what she's learned since launching Merlin AI, resilience, leading a remote global team, and how to maintain urgency without blowing up quality, safety, or delivery.
And she explains what Merlin AI is actually solving: the fragmented, unpredictable mess that construction workflows still are. Orchestration and operational intelligence — predicting problems before they happen, making execution more scalable and repeatable.
If you're leading people, building systems, or trying to figure out where AI actually fits in your operation, this one's for you.
00:00 Feedback Loops Mindset
00:14 Meet Sneha Kamari
02:41 Why Lean Matters
07:51 Respecting Time
12:18 AI Systems Design
15:27 Merlin AI Founder Lessons
20:19 Mistakes And Learning
22:01 Tight Feedback Loops
26:42 Patterns And Priorities
30:27 Orchestration Explained
32:59 Operational Intelligence
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